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Casting of Ductile Iron Components for the Steel Mill and Coke Oven Applications

At Glidewell, we specialize in the casting and machining of ductile and gray iron. These capabilities are highlighted in the projects shown here. These items were fabricated for a manufacturer of steel mill equipment and coke ovens, whose volume and nature required a high degree of precision and consistency.

Composed of ductile iron the projects consisted of six meter coke oven door jambs, wall protection plates, air boxes, goosenecks, and various hooks, levers, and fasteners. These items represent castings totaling over 5,400 lbs., all of which were molded and cast with advanced automated and semi-automated equipment. After casting, all parts were machined per customer specifications, which required tolerances of ± 0.015" prior to assembly.

All of these components are subject to our stringent quality control program, which in this case includes magnetic particle inspection, and radiography. Components are manufactured in orders of 1 to 85 pieces with lead times of 10 to 14 weeks.

To learn more about this project, or the processes used to create them, see the table below or contact us directly.

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Highlights of this Ductile Iron Casting Project

Product Description
Up to 6 Meter Coke Oven Door Jambs, Wall Protection Plates, Air Boxes, Goosenecks, etc.
Ductile Iron Casting Capabilities Applied/Processes
Primary:
Ductile Iron Casting
Machining
Secondary:
Assembly
NDT Testing
Equipment Used to Manufacture Part
Floor Molding with Automated Fan Mixer
Semi-Automated Molding Line
Overall Part Dimensions
Estimated Part Weight - 5400 lbs.
Tightest Tolerances
± 0.015"
Material Used
Ductile Iron
Gray Iron available
Material Finish
Cast and Machined
Features
Assembly includes all parts including hooks and bolts or rivets, lids, levers, etc.
In process testing/inspection performed
Magnetic Particle Inspection
Radiography
Industry for Use
Steel Mill, Coke Oven industry
Volume
1 - 85
Delivery/Turnaround Time
10 - 14 Weeks
Delivery Location
USA
Standards Met
Customer Specifications
2D CAD Drawing
Product Name
Coke Oven Castings
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Castings ProductionWe produce castings that range from
1,000 to 30,000 pounds in gray iron and
1,000 to 28,000 pounds in ductile iron.
Ductile Iron Society MemberISO 9001 CertifiedAWFBureau Veritas Factory Approved ManufacturerLloyd's Register